Three-side Sealed Die-cut Pouch

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Three-side Sealed Die-cut Pouch
Details
Our three-side sealed die-cut pouch adopts composite structure BOPET12/AL7/PE90, dimension 148mm*110mm, total thickness 114μm. Custom special die-cut shape for pouch outline. Built-in aluminium foil layer delivers outstanding barrier performance to block oxygen, moisture and light. It is widely used for pet food sachets, snacks and functional food packaging, supporting customized printing.
Category
Pet Food Packaging
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Description
product-630-558

 

 Product Specifications
- Material: BOPET12 / AL7 / PE90
- Size: 148mm × 110mm
- Total thickness: 114μm
- Bag type: Three-side sealed, custom die-cut contour
- Sealing method: Heat sealing
- Surface treatment: Gravure printing / Matte / Glossy available

 

Craftsmanship & Quality Details
1. Precision Die-cutting Process: Support custom special-shaped contour die-cutting, smooth and burr-free bag edge, no rough edge or crack. Break the traditional rectangular bag limitation, improve product differentiation and market competitiveness, very suitable for high-end trial packaging.
2. Integrated Three-side Sealing Process: Full-edge uniform hot-press sealing, firm and neat sealing edge, strong pressure resistance. It can withstand conventional filling and extrusion, effectively avoid leakage and bag breaking problems, with high product qualification rate.
product-605-564

 

product-392-360

 

 3. High-precision Color Printing: Adopt environmental protection gravure printing technology, up to 12-color printing. The text, patterns and color grading are highly restored, with bright color and strong layering, meeting brand high-end packaging customization needs.
4. Strict Quality Inspection: Each batch of products undergoes layer adhesion test, heat seal strength test, barrier performance test and appearance inspection to ensure no pinhole, no delamination, no color difference, and meet food-grade safety standards.

 

 

Material Structure Analysis

The pouch adopts three-layer professional composite structure with precise thickness matching, each layer undertakes independent functional responsibilities, realizing perfect balance of printing appearance, barrier performance and sealing stability.

 
 
 
BOPET 12μm Outer Layer

 

High-strength polyester film with excellent stiffness, flatness and printing adaptability. It effectively resists external scratch and abrasion, restores high-definition printing patterns, and keeps the pouch surface smooth and beautiful for a long time.
 
 
 
AL 7μm Aluminum Foil Middle Layer

 

The core barrier layer of the pouch. It achieves 100% light shielding, ultra-low oxygen and water vapor transmission, completely isolating air, moisture and ultraviolet rays. It can effectively prevent content oxidation, mildew and deterioration, greatly extending the shelf life of products.
 
 
 
 
 PE 90μm Inner Sealing Layer

 

Food-grade heat-sealing polypropylene material, with excellent heat-sealing performance, oil resistance and toughness. It has strong adhesion after hot pressing, uniform sealing edge, no crack or leakage, and is suitable for packaging of oily, powdery and dry food.
 
ADVANTAGES

 

 

Premium AL barrier layer

 

Aluminium foil layer effectively shields light, moisture and oxygen, preserves product freshness, extends shelf life for oily and easily oxidised contents.

Custom die-cut shaping

 

The bag outline can be cut into special silhouettes instead of standard rectangle, brings distinctive visual impact for sample packs and trial sachets.

Stable heat-seal PE inner layer

 

PE sealing layer has great heat seal strength, anti-pinhole performance, solid sealing edge, not easy to break during filling.
Excellent printability

 

BOPET outer layer delivers sharp, vivid printing effect. Fine patterns, product data and brand illustrations can be printed clearly.

Lightweight compact structure

 

Thin total thickness of 114μm, suitable for small portion trial packs, low packaging cost, convenient for distribution and sampling.

 

 
product-442-376
01.

Application

 

Pet food trial sachets, cat food / dog food sample packs, freeze-dried treats, nutritional supplements, snack mini packs, powder food packaging.
02.

Customization

 

 Custom size, custom die-cut shape, gravure printing, glossy/matte finish, tear notch, hang hole. MOQ based on printing artwork.
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FAQ

Q: Can this pouch block light?

A:Yes. The AL aluminium foil layer achieves full light blocking, great for light-sensitive pet food.

Q: Is the die-cut shape fully customizable?

A: Yes. We make custom die-cut mould according to your design draft, as long as the contour fits the three-side sealed structure.

Q:Can it pack oily pet treats?

A:Yes. AL+PE composite resists oil penetration and prevents grease leakage.

Q: Is heat resistance available for this material?

A: This BOPET/AL/PE structure is for room-temperature storage, not for retort sterilization.

Q: Are the bags food‑contact safe?

A: All raw materials are food‑grade, comply with common international food contact requirements.

 

 

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