Dual-Chamber Die-cut Pouch

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Dual-Chamber Die-cut Pouch
Details
This custom die-cut dual-chamber pouch is a premium cosmetic packaging solution built for fresh-activated skincare formulas. It adopts a wet-dry separation dual-chamber design to isolate essence and mask substrate, preventing premature ingredient reaction and preserving the full activity of actives. With a distinctive curved die-cut outline, it breaks away from conventional rectangular pouches, delivering eye-catching visual differentiation for beauty brands. Multiple composite structures, surface finishes and printing options are available to match your brand positioning for high-end mask products.
Category
Personal and Home Care
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Description
product-700-700
 

Products Description

 

Type of pouch:Shaped pouch

Material:PET/AL/PET/PE

Thickness:138μm

Size:132.2mm*161.4mm

Printing:Gravure printing

Our dual-chamber die-cut pouch is a differentiated cosmetic packaging choice for functional sheet masks. The independent dual compartments keep liquid essence and mask base separated until use. The unique custom die-cut shape brings superior shelf appeal and excellent social media display effect. It supports full customization of structure, capacity, tear notch, artwork and surface craft, ideal for private label skincare, cross-border beauty brands .

 

Products Description

 

 

Item Parameter
Material Structure Customizable (PET/AL/PET/PE, PET/PE, etc.)
Capacity 2ml + 15g
Seal Type Heat sealed, double independent compartment
Surface Option Matte / Glossy / Soft touch / Embossing
Printing Gravure printing, up to 12 colors
Feature Wet-dry separation, high barrier, leak-proof, custom die-cut shape
MOQ Negotiable
Certification BRC, ISO, FDA compliant for cosmetic contact
Lead Time 20–25 working days

Product Advantages

 

product-700-700

 

 

  • Innovative Double Chamber Wet-Dry Separation Design Two independent compartments separate essence and mask base. Consumers mix them right before application to lock the maximum activity of active ingredients, a premium selling point for your skincare products.

 

  • Unique Custom Die-cut Contour Custom curved die-cut outline creates distinctive shelf appearance. It stands out on Shopify stores, social media posts and offline retail shelves, greatly improving brand recognition and product unboxing experience.

 

  • Reliable Barrier & Sealing Performance Optional aluminum foil composite structure provides excellent light, oxygen and moisture barrier. Stable heat-seal performance prevents liquid leakage, safe for liquid essence and gel formulas.

 

 

 

 

  • Premium Custom Printing & Finishes High-definition gravure printing up to 12 colors, compatible with matte, soft-touch lamination, hot stamping and embossing. Restore delicate brand artwork and luxury texture.

 

  • Full Customization Available We customize die-cut shape, compartment layout, tear notch, surface finish and printing artwork according to your design. Small trial orders are supported for new product launches.

 

  • Cosmetic-Grade Safe Raw Material Packaging materials comply with international cosmetic packaging standards, no harmful substance migration, safe for direct contact with skincare ingredients.
product-700-700 

 

Applicable Categories & Scenarios

 

Applicable Products Usage Scenarios
Enzyme collagen double chamber mask Shopify & independent store product listing
Fresh-locking sheet mask with separate essence Offline cosmetic chain & beauty retail
Activated skincare single-dose mask Spa & beauty salon trial packs & gift sets
Functional mask OEM private label Influencer marketing & promotional giveaway
Fresh-effect skincare sample pack Cross-border cosmetic export bulk orders

 

Customer Profile

 

  • Cross-border DTC beauty brands: Looking for differentiated packaging to boost click rate and social media content, focus on fresh-formula mask products.
  • Skincare OEM / ODM manufacturers: Need wet-dry separation pouch for private label functional mask lines, support new product trial runs.
  • Mid-to-high end domestic & overseas cosmetic brands: Pursue unique packaging shape and premium user experience for limited-edition series.
  • Beauty salon & spa suppliers: Supply fresh-activated mask kits for customer experience and retail sales.
  • Cosmetic import & trading companies: Source certified cosmetic packaging for Southeast Asia, EU, US and Middle East markets.

 

Customization Options

 

  • Fully custom die-cut outline and pouch silhouette
  • Flexible composite material selection (transparent / aluminum foil / recyclable)
  • Custom gravure printing up to ten colours
  • Surface treatment: matte, glossy, soft touch, spot UV, emboss
  • Add easy tear notch, laser score, hang hole
  • Custom back layout: ingredient list, usage guide, barcode, batch marking area
  • Eco-friendly recyclable material solutions

 

Custom Process

 

  • Share your die-cut drawing, compartment requirement and artwork
  • We produce die-cut line drawing & digital mock-up for confirmation
  • Make physical sample for sealing test and barrier inspection
  • Sample confirmation → Mass production arrangement
  • Strict quality inspection & shipment

ABOUT US

 

20Years of experience
in one-stop service

    Secia Packis a professional flexible packaging manufacturer with years of R&D and production experience, a specialized & sophisticated enterprise. We serve global brands in pet food, beauty and food industries. Our professional packaging design team is familiar with overseas packaging regulations, offering full B2B packaging solutions from structural design, sampling to mass production. Our clients cover pet brands from Europe, America, Russia and more regions.

    We own 100,000-class clean production workshop, complete set of high-speed gravure printing, laminating and pouch making equipment. Certified with BRC, ISO, FSSC22000. Strict QC process, each batch will pass barrier, tensile and seal performance tests. Fast sampling, stable mass production capacity to support large-volume export orders for cross-border business.

product-774-507
 
500+
Employees
80000m2
Area
40 Million
Daily capacity/pouches
50Tons
Daily capacity/Roll film
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Personal Care Packaging Solutions

 

Rooted in high-end personal care packaging for 20 years, Secia leads China's beauty soft packaging sector, focusing on beauty and personal care applications. We've long partnered with top Chinese beauty brands, gradually expanding to international markets. Committed to innovative packaging solutions, we aim to serve global beauty brands with advanced technology and design expertise.

 

Our Certifications

 

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-42217

FAQ

 

Q: Can I customize the die-cut shape of the pouch?

A: Yes, fully custom die-cut shape is available. Just send your outline drawing.

Q: Can I adjust the volume of the two chambers? A: Sure, the capacity of each compartment can be customized according to your formula.

Q: What certifications can you provide? A: Our factory holds BRC, ISO and FDA compliance documents for cosmetic packaging.

Q: What is the maximum printing colors? A: Gravure printing supports up to 12 colors for rich patterns and brand graphics.

Q: Can I get pre-production samples? A: Yes, physical samples can be produced for your testing before bulk order.

 

Sustainability

 

 

 

 

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