
Basic Info
Product Name: Custom Bottle‑Shaped Die‑Cut Pouches
Category: Cosmetic‑grade flexible packaging pouch
Material Structure: XOPP18 / AL7 / BOPET12 / PE100 multi-layer composite
Material Compliance: Cosmetic‑grade and food‑contact compliant raw materials, non‑toxic, odorless, safe for direct skincare product contact
Application: Hand mask, facial mask, skincare sachet and cosmetic trial packaging
Material & Structure Details
Custom bottle-shaped die-cut outline, breaking the limitation of traditional rectangular pouches.
This bottle-shaped pouch adopts XOPP18/AL7/BOPET12/PE100 composite construction:
BOPET12 outer layer: Great stiffness, excellent printability for vivid gravure printing.
AL7 aluminum foil barrier layer: Superior light & oxygen barrier performance, protects active cosmetic ingredients.
XOPP middle layer: Boost composite bonding strength, improve pouch texture and flatness.
PE100 inner sealing layer: Good heat-seal property, stable for automatic filling, anti-leakage.
Key Product Advantages
Unique Bottle-Shaped Outline
Custom die-cut bottle contour, eye-catching on retail shelves, helps brands build differentiated packaging.
High Barrier Composite
AL7 foil delivers reliable light, oxygen and moisture resistance. Effectively preserve essence, extend shelf life of hand mask & skincare products.


Stable Heat-sealing & Processing
PE100 seal layer offers strong seal integrity, compatible with auto filling lines. Good composite strength, no delamination.
Rich Printing & Surface Finishes
Support up to 10-color gravure printing, matte/gloss lamination, hot stamping, spot UV. Custom hanging hole, tear notch optional.
Application Scenarios
Hand mask, facial mask, skincare serum sachet, cosmetic trial packs, beauty single-dose essence, skin care sample packaging.
Ideal for beauty brand retail sales, promotional giveaway and customized sample kits.
Customization Options
We support comprehensive customization for special-shaped die-cut pouches:
Pouch Shape & Contour: Custom outline, curve, silhouette and dimension. New die-cut molds for exclusive unique shapes
Material Matching: Adjust barrier grade, film thickness, PCR recyclable materials according to your product formula
Printing & Decoration: Custom artwork, up to 12-color gravure printing, matte/gloss lamination, hot stamping, spot UV
Functional Accessories: Hang hole, zipper, tear notch, easy tear line
Size & Capacity: Custom dimensions from single trial sachet to large capacity pouch
Factory Strength

why choose our products
We operate standardized GMP dust-free workshop, with full in-house production lines covering gravure printing, film lamination, slitting and custom die-cutting for shaped pouches. Every batch undergoes strict quality inspection, including barrier property test, seal strength test and leakage test to guarantee pouch stability. We support custom pre-production samples for your validation before bulk manufacturing

FAQ
Q: What material is this bottle-shaped pouch made of?
A:XOPP18/AL7/BOPET12/PE100 multi-layer aluminum plastic composite.
Q: Can we customize the bottle outline?
A: Yes. We adjust the bottle shape, size and curve according to your artwork.
Q: Is it suitable for hand mask essence?
A:Yes. AL foil provides good barrier to protect essence and active ingredients.
Q: Can I customize sizes and printing?
A: Yes. All dimensions, surface finish (matte /glossy), gravure printing, brand colors and tear notch are customizable. Send us your required size or artwork for quotation.
Q: What is your MOQ?
A: MOQ depends on pouch size and die-cut tooling. Contact us for details.
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